Customized Full Carbon Fiber Molding Parts & Manufacturer

We collaborate with manufacturers across industries to design and produce custom carbon fiber parts that elevate product quality. Our proprietary process delivers zero-porosity, visually flawless carbon fiber components tailored to your exact specifications.

Specializing in prepreg carbon fiber composite molding, we cater to automotive, industrial, aerospace, medical (X-ray equipment), military, UAV, rehabilitation, and more. Using advanced techniques like autoclave molding, resin infusion, and hand layup, every product is crafted with precision and expertise to meet diverse industry demands.

Here are just a few projects that we’ve worked on:

Our Facilities

Our production line is equipped with advanced, regularly updated technology to ensure precision and efficiency in manufacturing. Key equipment includes:

Autoclave: Operates at a working pressure of 8 bars, designed for producing high-quality prepreg carbon fiber parts with optimal curing.

  • Oven: Accommodates products up to 4m x 2m x 1.8m, with a maximum working temperature of 200°C (400°F) for consistent heat treatment.
  • Paint Shop: Dedicated space for applying protective coatings and finishes to meet aesthetic and functional requirements.
  • CNC Machine: 5-axis CNC machine for precise milling of models and molds from 3D drawings, with accuracy controlled within ±0.2mm, ensuring intricate detailing and dimensional consistency.
  • Milling Machines: Deliver reliable, repetitive cutting of ready-made composite materials for consistent quality across batches.
Hengtuopu-autoclave

Technology We Use

Our manufacturing processes incorporate industry-standard techniques to ensure quality and performance:

  • Prepreg Technology: Utilizes prepreg carbon fiber materials, cured in an autoclave for enhanced strength and consistency.
  • Resin Infusion: Facilitates uniform resin distribution in composite parts for improved structural integrity.
  • Hand Lay-Up: Allows for detailed, manual layering of materials to meet specific design requirements.
  • Custom Processes: Tailored methods to address unique project needs with precision.
  • For production, we use materials such as carbon fiber, aramid fiber (Kevlar), glass fabrics, and durable epoxy resins formulated to withstand high temperatures, ensuring reliability across applications.

We utilize advanced techniques in carbon fiber molding to produce high-quality end products with contemporary designs. Our expertise, skilled specialists, modern facilities, and commitment to customer satisfaction ensure reliable services and consistent product quality tailored to meet client needs.

Providing Carbon Fiber Solutions from 80+ Projects

  • Automotive industry:

    • Diffusers
    • lip spoilers
    • splitters
    • motorcycle silencer muffler tips
  • Military:

    • Ballistic protection (Aramid/Kevlar).
    • Vehicle tables and components.
    • UAVs and Drones.
    • Battery boxes/cases.
  • Health Care and Rehabilitation:

    • Carbon fiber side guards for wheelchairs.
    • Lightweight carbon sheets.
    • Foot and back orthoses.
    • X-ray scanner table tops designed for X-ray penetration.
  • Industry:

    • Lightweight automated machine arms.
    • Machine casings.
    • 3D scanner parts with low thermal expansion.
    • Carbon fiber sheets.
  • Water sports:

    • Sailing boat equipment.
    • Diving backplates.
    • Diving fins.

Our 10-Step we follow a structured process to deliver customized carbon fiber solutions with precision and efficiency

  • Consultation:

    Collaborate with clients to define project objectives, specifications, and performance requirements.

  • Designing:

    Transform concepts into detailed 3D designs, ensuring alignment with client needs.

  • Mold and Model Creation:

    Develop molds and models with a focus on precision, using advanced tools for accuracy.

  • Prototype Development:

    Mold the initial carbon fiber prototype for client review and approval, ensuring design validation.

  • Series Production:

    Execute production tailored to client specifications for quality, quantity, and consistency.

  • Treatment:

    Perform cutting, milling, and drilling to shape components with exact tolerances.

  • Assembly:

    Integrate parts using adhesives, bolts, or rivets for secure and functional assembly.

  • Finishing:

    Apply painting, marking, or polishing to achieve the desired surface finish and aesthetics.

  • Quality Control:

    Conduct thorough measurements and visual inspections to ensure compliance with standards.

  • Logistics:

    Package products securely and manage shipping to deliver on time to the client’s location.

CONTACT US

Customized Full Carbon Fiber Parts & Manufacturer

Hengtuopu delivers high-quality, precision-engineered carbon fiber parts for automotive, aerospace, military, and medical industries. Our ISO-certified processes ensure reliable, lightweight components with competitive pricing, tailored to your needs from design to production.

Contact us now to request a quote.

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