3D design custom vacuum forming

Discover the numerous advantages of opting for 3D design customized vacuum forming for your manufacturing needs. With this innovative process, you can enjoy precise and tailored solutions that perfectly match your requirements. Our advanced 3D design capabilities allow us to create intricate and complex shapes with ease, ensuring a high level of accuracy and consistency in the final product. Additionally, vacuum forming offers cost-effective production, as it requires minimal tooling and setup time compared to other manufacturing methods. The lightweight and durable nature of vacuum-formed parts make them ideal for a wide range of applications. Experience the benefits of 3D design customized vacuum forming today by contacting us for your manufacturing needs.

Обладая более чем 18-летним опытом в области производства высококачественных пластиковых форм на заказ, наша компания предлагает цикл разработки пресс-формы, составляющий 1/8 от литья под давлением, что позволяет быстро создавать прототипы и производить продукцию. Стоимость разработки составляет всего 1/10 от процесса литья под давлением, что делает это решение высокорентабельным. Воспользуйтесь преимуществами быстрого производства, отсутствия дорогостоящих пресс-форм и экономии затрат на термоформование.

Why use the vacuum forming technology

1.  The engineering economy of thick sheet plastic absorbing processing

In packaging manufacturing, unless you use cardboard as packaging material, there is no other processing method to compete with thick sheet plastic processing technology. The main advantage of thick sheet plastic absorbing processing is its engineering economy. The products of forming composite sheet, foam sheet and printed sheet shall be replaced by changing the mould properly instead of the change thick sheet plastic forming machine. The thin products can be processed by the thick sheet with high melt viscosity, while the same wall thickness is injected with the particles with low melt viscosity. For a small number of plastic parts, the favorable die cost is another advantage of thick sheet plastic processing, while for large-scale parts, the products can achieve very thin wall thickness and the high yield ratio of the plastic forming machine.

2.   The processing technology of thick sheet plastic absorption is widely available

The smallest production of thick film plastic processing is the packaging material of tablets or battery for watches, and also can produce very large products, such as 3-5M long garden pool. The thickness of the molding material can be from 0.05 to 15mm, and for the foamed material, the thickness can reach 60mm. Any thermoplastic or material with similar properties can be plastic absorbing.

Why use the vacuum forming technology

1、 The engineering economy of thick sheet plastic absorbing processing

In packaging manufacturing, unless you use cardboard as packaging material, there is no other processing method to compete with thick sheet plastic processing technology. The main advantage of thick sheet plastic absorbing processing is its engineering economy. The products of forming composite sheet, foam sheet and printed sheet shall be replaced by changing the mould properly instead of the change thick sheet plastic forming machine. The thin products can be processed by the thick sheet with high melt viscosity, while the same wall thickness is injected with the particles with low melt viscosity. For a small number of plastic parts, the favorable die cost is another advantage of thick sheet plastic processing, while for large-scale parts, the products can achieve very thin wall thickness and the high yield ratio of the plastic forming machine.

2、 The processing technology of thick sheet plastic absorption is widely available

The smallest production of thick film plastic processing is the packaging material of tablets or battery for watches, and also can produce very large products, such as 3-5M long garden pool. The thickness of the molding material can be from 0.05 to 15mm, and for the foamed material, the thickness can reach 60mm. Any thermoplastic or material with similar properties can be plastic absorbing.

3、 Corner material recovery

In the process of thick sheet plastic absorption, the sheet material needs to be cut, which will produce the edge material. After crushing these scraps, they can be mixed with the original materials, and can be made into sheet again. In recent years, the recycling of the waste material produced in the process of thick sheet plastic absorption has become increasingly important. Nowadays, a process has been formed for recycling of the waste material by mixing the raw materials with the crushed materials. The recycling of waste plastic molding products, such as packaging materials and even engineering parts, is possible in many conditions, but some still need to be developed. At present, the main recovery is some chemical and energy materials. In order to make the recycling breakthrough, we must make efforts in the ecological and economical processing process.

In the process of thick sheet plastic absorption, the sheet material needs to be cut, which will produce the edge material. After crushing these scraps, they can be mixed with the original materials, and can be made into sheet again. In recent years, the recycling of the waste material produced in the process of thick sheet plastic absorption has become increasingly important. Nowadays, a process has been formed for recycling of the waste material by mixing the raw materials with the crushed materials. The recycling of waste plastic molding products, such as packaging materials and even engineering parts, is possible in many conditions, but some still need to be developed. At present, the main recovery is some chemical and energy materials. In order to make the recycling breakthrough, we must make efforts in the ecological and economical processing process.